Welding Safety Checklist

Hazard

Factors to Consider

Precautionary Summary

Electric shock can kill

 

  • Wetness
  • Welder in or on workpiece
  • Confined space
  • Electrode holder and cable insulation
  • Insulate welder form workpiece and ground using dry insulation. Rubber mat or dry wood.
  • Wear dry, hole-free gloves. (Change as necessary to keep dry.)
  • Do not touch electrically "hot" parts or electrode with bare skin or wet clothing.
  • If wet area and welder cannot be insulated from workpiece with dry insulation, use a semiautomatic, constant-voltage welder or stick welder with voltage reducing device.
  • Keep electrode holder and cable insulation in good condition. Do not use if insulation is damaged or missing.

Fumes and gases can be dangerous

 

  • Confined area
  • Positioning of welder’s head
  • Lack of general ventilation
  • Electrode types, i.e., manganese, chromium, etc. See MSDS
  • Bases metal coatings, galvanize, paint
  • Use ventilation or exhaust to keep air breathing zone clear, comfortable.
  • Use helmet and positioning of head to minimize fume in breathing zone.
  • Read warnings on electrode container and material safety data sheet (MSDS) for electrode.
  • Provide additional ventilation/exhaust where special ventilation requirements exist.
  • Use special care when welding in a confined area.
  • Do not weld unless ventilation is adequate.

Welding sparks can cause fire or explosion

  • Containers which have held combustibles
  • Flammable materials
  • Do not weld on containers which have held combustible materials (unless strict AWS F4.1 procedures are followed). Check before welding.
  • Remove flammable materials from welding area or shield from sparks, heat.
  • Keep a fire watch in area during and after welding.
  • Keep a fire extinguisher in the welding area.
  • Wear fire retardant clothing and hat. Use earplugs when welding overhead.

Arc rays can burn eyes and skin

  • Process: gas-shielded arc most severe
  • Select a filter lens which is comfortable for you while welding.
  • Always use helmet when welding and tacking.
  • Provide no-flammable shielding to protect others.
  • Wear clothing which protects shin while welding.

Our thanks to Lincoln Electric Co. for originally providing these safety precautions on their website.

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